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ProFoss™ 2 Dairy

The ProFoss™ 2 Dairy is in-line dairy process analyser that offers a range of applications for accurate monitoring of dairy production, from butter to cheese and dairy powders*.

ProFoss 2 Butter
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Value

Run production closer to specified targets. Consistent product quality. Optimise for key parameters. Reduced rework.
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Sample type

Butter, fresh cheese, Greek yogurt, mozzarella, WPC/MPC, cream and dairy powders*.
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Parameters

Fat, protein, moisture, total solids, solids non fat and protein-total solids ratio.

Are you ready to improve your process variation?

Get in touch with our specialists to discuss profit and quality improvement opportunities for your specific production. Get a quote Let's talk

“It gave us so much more control over the process”

In this video Lake Country Dairy explains how they achieved optimal control of moisture levels in their Mascarpone Cheese production with the ProFoss™ in-line cheese analyser.

Features

  • Get more data from your sample with 3rd generation lateral transmittance

    As any dairy producer knows, moisture can form on the surface, which is why it is important for the infrared light used in the measurement to penetrate deep into the sample. The lateral transmittance probe, as its name suggests, is positioned lengthwise in the pipe to measure from the core of the material in process. In addition, it uses a form of near infrared analysis called transmittance to penetrate deeper into the sample as opposed to so-called near infrared reflectance solutions which measure the surface of a sample.

     
  • Performance validation reduces the risk of error

    Performance validation allows you to validate ProFoss™ 2 predictions using a FOSS benchtop analyser such as FoodScan™ 2 or NIRS™ DS3 as reference, without any manual entry of data.

     

    Samples are measured and registered by the ProFoss™ 2 and benchtop analyser respectively to reduce the risk of error and secure optimal performance. Using integration, connectivity and automation the results matched are saved via cloud and are ready for evaluation and reporting using digital services.

  • Trend analysis

    ProFoss™ 2 allows you to do direct measurements in the process line, thereby effectively avoiding sampling errors and sample preparation errors. The results are shown in an intuitive graphical display, making it easy to spot variations. Because ProFoss™ 2 is measuring every few seconds it gives a reliable picture of what is going on in the process.

     

  • High resolution near infrared technology

    High resolution diode array technology ensures accurate and continuous analysis, giving you a clearer picture of your process. A high number of pixels (diode sensors) in the spectrum secures a more detailed (accurate) and uniform (repeatable) analysis result. 
     
ProFoss 2 Butter

ProFoss™ 2 Butter

The ProFoss™ 2 Butter provides direct and continuous measurements, helping you to improve your yield and profit in butter production. Read more

ProFoss™ Dairy Powder

ProFoss™ increases profit in dairy powder production with continuous analysis, directly in the process line without bypass. Read more
ProFoss Powder Probe

Webinar: Would you like to reduce your process variation by 50%?

Learn how to reduce your process variation and move your target significantly closer to specification with in-line analysis. For example, a WPC production can use real-time data to reduce process variation by up to 50%. In order to watch this webinar you need to submit the requested information and join our FOSS knowledge community. We will process your personal data in accordance with our Privacy Policy.


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Technical specification*

Technical
Technical
Measuring Technology: Lateral Transmittance
Analysis frequency Real time: Average analysis time per result 2 - 3 seconds
Wavelength range 850 - 1050 nm
Detector Si Diode Array
Spectral dispersion Si Diode Array detector 1.0 nm/pixel
Optical fiber protection: Steel armoured (1, 3, 5 or 10 meters)
Process line interface Sapphire, 5 mm thick, with food grade FFPM O-ring seal.
Fits into standard GEA Tuchenhagen Varinline Access Units with Ø68 mm opening or with Ø50 mm opening or FOSS Stainless steel welding 
Product temperature
Max 150°C (302 °F)
Product pressure Production pressure < 30 bar (< 435 PSI). Shock pressure < 75 bar (< 1088 PSI). Note that Varinline access units higher than DN 80 permit a maximum pressure of 10 bar (145 PSI).
General 
Technology NIR technology
Software package ISIscan™ NOVA for instrument control
Wavelength accuracy <0.5 nm
Wavelength precision < 0.02 nm 
Wavelength temperature stability < 0.01 nm/°C
Spectral Noise < 60 micro AU
Vibrations - require optical fiber fixation
0.4 Grms 
Ambient operating temperature

ProFoss™ 2
-5°C to 40°C (23 °F to 104 °F), cooling with a compressed air line allows use up to 65°C (149 °F)

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ProFoss™ 2 Ex
ATEX / IECEX: 0°C to 50 °C (32 °F to 122 °F).
cULus: 0°C to 40 °C (32 °F to 104 °F)
Pressurised air – cooling (Amb. Temp. 45 - 65°C) Cooling air Flow rate minimum 5 l/min, >99.9 % water free, >99.9 % free of oil and fine particles down to 0.3 μm
Ambient humidity
< 90% RH
Dimensions (W x D x H) w x h x d = 420 x 420 x 135 mm ( 16.5 x 16.5 x 5.3 inches) + brackets to hold the unit
Weight 25 kg (55.1 lb)
Cabinet / Housing materials 1.5 mm (lid 2.5mm) Stainless Steel EN 1.4301 (SS2333)
Mechanical environment
Process control equipment
Degree of protection ProFoss™ 2: IP69* | ProFoss™ 2 Ex: IP6X
Approvals
ProFoss™ 2: CE | ProFoss™ 2 Ex: CE, ATEX, IECEx and cULus certified (Dust explosion approved)
Hygiene 3-A hygiene and EHEDG hygiene certified
Communication KEPServerEX (Ethernet, Analogue Profibus/Profinet) to PLC/SCADA; FOSS IQX™
Network High quality, shielded LAN cable; minimum category 5e. RJ 45 (IP 67) LAN connections
Power supply 1 phase, 100-240 VAC (max ±10 % of the rated voltage), max. 40 VA, 50 - 60 Hx
Operation
Indoor use or outdoor shielded from rain and direct sunlight
* For ProFoss Dairy powder read technical specifications here

 

* IP69 is the highest protection for dust entering the unit. IP69 means protected against the effect of high-pressure water and/or steam cleaning high temperature.

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