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Get more value from your corn processing

Optimize yield by measuring different parameters such as moisture and starch throughout the corn processing

Corn Field

 

 

Optimize yield by measuring parameters such as moisture and starch throughout the corn processing. Corn is a versatile crop, used in multiple ways both in animal feed, food, and bio ethanol. The various corn processes demand multiple analytical needs.  Analyzing throughout the process help optimizing the yield, secure that the protein content is on spec and food safety is met.

 

Our solutions support all areas of the corn processing from receival site to finish products with benchtop and inline analytics, as well as fully automated mycotoxin testing of corn. 

Insights add value - corn milling process

 

 

dry corn process graph

Secure quality control of incoming corn

Ensure correct payment for incoming corn and predict your yield form instant analysis of moisture, protein, oil, and starch content.

Optimize the steeping and separation process

Measure key parameters such as starch, fiber, and gluten to ensure optimal separation efficiency. Fine-tune steeping time and chemical use, improving yield and product purity.

Optimize the extraction process

Track sugar and ethanol concentrations in real time and allow for early adjustments to maximize output and minimize waste.

Secure final product quality

Ensure consistent quality of extracted corn oil, starch, and feed products. Ensure that composition meets final product specifications to optimize revenue and avoiding customer claim.

Automated mycotoxin testing of corn protects public health, ensures food safety, and preserves market value

 

 

 

Corn are commonly contaminated with mycotoxins and testing level of contamination is a vital part of every corn processing, not only related to health and food safety issues in food and feed, but also related to crop quality.

 

Traditional measuring methods are often limiting and very time-consuming. Daniela explains how, in her previous experience, she spent days preparing and testing for mycotoxins. "I would spend whole days preparing and testing samples, one mycotoxin at a time," she says and continues: "With MycoFoss™, everything is automated. It is like a robot that does all the sample preparation for you in one go." 

 

With MycoFoss, you can test up to six mycotoxins simultaneously. Compared to manual methods, it ensures consistent results, reducing the potential for human error and variability in testing. At the same time, the automation provided by MycoFoss streamlines the testing process, allowing operators to complete tasks faster and allocate resources more effectively. Measuring a range of mycotoxins down to two ppb, MycoFoss enables us to meet legal standards and adopt a more ambitious approach to internal standards.  

 

Even though the symptoms of mycotoxin poisoning have been known since ancient times, research in mycotoxins is a relatively new area of study. One of the problems is that mycotoxins are not homogeneously distributed; unlike proteins, they are heterogenous, and if not using the proper sample, they can be challenging to detect. Daniela explains: "They will be like hotspots of one grain contaminated in 200 grains. Like finding a needle in a haystack. Automated mycotoxin testing provides more consistent results and enables the screening of a broader range of mycotoxins.

 

Unlike traditional methods, which often limit testing to one or two mycotoxins based on specific risk management programs, multitoxin testing allows for the detection of multiple mycotoxins in a single analysis. Automated mycotoxin testing with MycoFoss encourages a broader screening that can shed new light on potential issues for the supply chain, improved overall food and feed safety and efficiency. Daniela explains: "The ability to test up to six different mycotoxins (depending the commodity) in a single test provides important new insights into the true nature of mycotoxin, "she says and explains how MycoFoss is a groundbreaking new solution. “It's a big step forward that can help shed light on the mycotoxin threat around the world. There is still so much we don't know about mycotoxins and how they affect areas worldwide. With this new technology, everyone can quickly and reliably test for some of the most common mycotoxins in one go.” 

 

 

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The total FOSS solution

 

Corn producers and processors face constant challenges maintaining moisture control, ensuring batch traceability, and minimizing instrument downtime. When partnering with FOSS you get more than an instrument. You get a total solution.

 

  • 60+ years of innovation and calibration expertise ensure unmatched accuracy and reliability. 
  • Comprehensive support and preventive maintenance, spare part and expert service applications support, and training maximize uptime which provide peace of mind.
  • Cloud-based software streamlines fleet instruments and data management for confident, data-driven decisions. 

 

Simplify your instrument management and ensure control and optimize quality and yield. With FOSS IQX™ you can tackle these challenges with confidence – anytime, anywhere.

 

Read more about IQX here

With you in your daily work

Our integrated and remotely controlled support and optimization services ensure maximum value from your FOSS solution wherever you are in the world. Beyond on-site maintenance, our service engineers and application specialists are always with you online. The team monitors performance status and secures that your connected analytical operations run smoothly. Our preventive maintenance warrants up-time and quality of data - day after day.

 

Read more about FOSS services here

Are you ready to learn how analytical solutions for the corn industry can help optimizing the production

Get in touch with our specialists to discuss profit and quality improvement opportunities for your specific production. Let's talk
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