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Enhancing process control to maximize yield and quality

Video interview with Wapsie Valley creamery reveals how the use of process integrator services leads to a smooth implementation of process analysis technology and rapid return on investment.

The benefits of continuous in-line process analysis of parameters such as fat and protein are well-proven, but isn’t it complicated and time consuming to get right? 

 

In this video interview, Ryan Nielsen, President of Wapsie Valley Creamery provides a clear answer to this important question by explaining how automation and installation specialists helped to integrate data from a ProcesScan 2 in-line analyzer with the plant’s existing process control systems.  “The whole process went pretty smooth,” he says. “We had the machine and system set up a month ahead of time.” 

 

With the continuous analytical data successfully integrated into the PLC sytem, the creamery has improved their milk standardization, leading to improved quality and profit. Ryan says: “The texture and the body of the cheese is more consistent and controllable.” He adds: ”We are putting the right amount of fat in the cheese now and can sell the additional cream that is not needed in the cheese - so that is helping our profitability.”

Would you like to get all the information you need for your product labels from one analysis?

There’s more to know with FoodScan™ 2. Talk to our experts to learn what labelling parameters can do for your business.  Let's talk

ProcesScan™ 2

ProcesScan™ 2 is a fully automated, on-line FTIR solution for standardization of milk and liquid dairy products with superior accuracy and speed.

 

Fast, accurate and continuous measurements allow process adjustments to be made in real-time for optimal process control. Simply hit your targets again and again to improve margins, streamline production and run a more profitable business.

Learn more
ProcesScan 2

Predictable performance made easy

Get your ProcesScan™ 2 up and running in no time with ready-to-use global calibration models.

 

ProcesScan 2 has no drift and always delivers the same high level of measurement stability and ensures identical performance across multiple instruments.

 

  • Automatic clean and zero
  • Transferable calibrations for a wide range of products and parameters
  • Easy process integration with interface to all major PLCs and Scada systems
  • Performance is constantly monitored by built-in intelligent diagnostics
  • No interruptions with continuous zero reference - manual zero setting only after CIP
  • Easy to perform local validation and adjustment
  • Always standardized - no instrument drift and optimized transferability
  • Plug-and-play global product models (slope/intercept adjustments only at installation)

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