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ProFoss™ 2 for feed

Real-time, accurate production monitoring for animal feed using in-line feed analysis directly in the process line. It is robust enough to withstand tough production environments and gives instant results for optimised production and profitability.

Profoss 2 for feed product picture on grey background
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Value

Produce closer to target specifications to reduce rework and customer claims. Segregate better to optimise use of raw materials and get alerts when production is out of spec.
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Sample type

Feed, feed ingredients or dry pet food at various points in the process.
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Parameters

Protein, fat and moisture

Are you ready to improve process accuracy and deliver protein closer to target?

Get an obligation free analysis about profit and quality improvement opportunities for your specific production. Get a quote Let's talk

“To really get value out of an in-line solution you have to use the results for continuous adjustment of your process.”

In this video, process analysis specialist, Ib Haunstrup explains the basics of in-line analysis for monitoring and optimising your process.

Webinar: NIR management of variability in feed raw materials

Watch our on-demand webinar to learn what NIR can do for you. In order to watch this webinar you need to submit the requested information and join our FOSS knowledge community. We will process your personal data in accordance with our Privacy Policy.


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Features

  • Easy maintenance with double window system

    Measurements are based on the latest in NIR reflectance technology for process applications including a robust sensor with a double window system.

     

    The window into the process pipe always remains in place while the second can be removed for service work on the sensor without interruption to the process operations.

  • Performance validation reduces the risk of error

    Performance validation allows you to validate ProFoss™ 2 predictions using a FOSS benchtop analyser such as NIRS™ DS3 F as reference, without any manual entry of data.

     

    Samples are measured and registered by the ProFoss™ 2 and benchtop analyser respectively to reduce the risk of error and secure optimal performance. Using integration, connectivity and automation the results matched are saved via cloud and are ready for evaluation and reporting using digital services.

  • Trend Analysis

    ProFoss™ 2 allows you to do direct measurements in the process line, thereby effectively avoiding sampling errors and sample preparation errors. The results are shown in an intuitive graphical display, making it easy to spot variations. Because ProFoss™ 2 is measuring every few seconds it gives a reliable picture of what is going on in the process.

     

  • High resolution near infrared technology

    High resolution diode array technology ensures accurate and continuous analysis, giving you a clearer picture of your process. A high number of pixels (diode sensors) in the spectrum secures a more detailed (accurate) and uniform (repeatable) analysis result. 
     

Technical specification

Technical
Technical
Measuring Technology: Reflectance 
Analysis frequency Real time: Average analysis time per result 2 - 3 seconds
Wavelength range 1100 - 1650 nm
Detector InGaAs Diode Array
Spectral dispersion InGaAs Diode Array detector 1,1 nm/pixel
Process line interface Sapphire; Diameter 45 mm, thickness 12 mm, with food grade FFPM O-ring seal
Product temperature
Max 150°C (302°F)
Product pressure Production pressure < 21 bar (< 305 PSI). Shock pressure < 50 bar (< 725 PSI)
General 
Technology NIR technology
Software package ISIscan™ NOVA for instrument control
Wavelength accuracy <0.5 nm
Wavelength precision < 0.02 nm 
Wavelength temperature stability < 0.01 nm/°C
Spectral Noise < 60 micro AU
Vibrations - require optical fiber fixation
0.4 Grms 
Ambient operating temperature

ProFoss™ 2
-5°C to 40°C (23 °F to 104 °F), cooling with a compressed air line allows use up to 65°C (149 °F)

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ProFoss™ 2 Ex
ATEX / IECEX: 0°C to 50 °C (32 °F to 122 °F).
cULus: 0°C to 40 °C (32 °F to 104 °F)
Pressurised air – cooling (Amb. Temp. 45 - 65°C) Cooling air Flow rate minimum 5 l/min, >99.9 % water free, >99.9 % free of oil and fine particles down to 0.3 μm
Ambient humidity
< 90% RH
Dimensions (W x D x H) w x h x d = 420 x 420 x 135 mm ( 16.5 x 16.5 x 5.3 inches) + brackets to hold the unit
Weight 25 kg (55.1 lb)
Cabinet / Housing materials 1.5 mm (lid 2.5mm) Stainless Steel EN 1.4301 (SS2333)
Mechanical environment
Process control equipment
Degree of protection ProFoss™ 2: IP69* | ProFoss™ 2 Ex: IP6X
Approvals
ProFoss™ 2: CE | ProFoss™ 2 Ex: CE, ATEX, IECEx and cULus certified (Dust explosion approved)
Hygiene 3-A hygiene and EHEDG hygiene certified
Communication KEPServerEX (Ethernet, Analogue Profibus/Profinet) to PLC/SCADA; FOSS IQX™
Network High quality, shielded LAN cable; minimum category 5e. RJ 45 (IP 67) LAN connections
Power supply 1 phase, 100-240 VAC (max ±10 % of the rated voltage), max. 40 VA, 50 - 60 Hx
Operation
Indoor use or outdoor shielded from rain and direct sunlight

 

* IP69 is the highest protection for dust entering the unit. IP69 means protected against the effect of high-pressure water and/or steam cleaning high temperature.

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